Familiarization of different codes and standards used in Oil and Gas Industry and Petrochemical Industry.
Oil industry or Oil Patch, includes the global processes of Exploration, Extraction, Refining, Transporting (often by oil tankers and pipelines), and Marketing of Petroleum products. The largest volume products of the industry are fuel oil and gasoline (petrol). Petroleum is vital to many industries and is necessary for the maintenance of industrial civilization in its current configuration, making it a critical concern for many nations. Oil accounts for a
large percentage of the world’s energy consumption. The petroleum industry refines crude petroleum and processes natural gas into a multitude of products.
The Petroleum sector has three key areas: Upstream, Midstream and Downstream.
It demonstrates the origin of kerogen beneath the earth layers as the planktons get converted or decomposed through various procedures which takes millions of years.
• Formation of Oil and Gas
• Chemistry of Oil and Gas
• Various Surveys & Mapping
• Spudding
• Classification of Rigs (Onshore and Offshore)
This module draws about various equipment and process included in extracting the paraffin from the earth crust. It gives you a thorough knowledge in
Drilling procedure done by Kelly and TDS.
It is the study of various factors which affects the Drilling, Completion and Production and lead them in correct path to gain the well in a profitable way.
• Mud Logging
• Coring
• E line Logging
• Well Logging
•Lower Completion
•Upper Completion
• Fishing Procedure
• Well Head Maintenance
• Work Intervention
•First Phase (Natural Drive)
▪ Beam Pumping
▪ Gas Lift
▪ Submersible Pump
•Second Phase
• Third Phase (EOR)
• Abandonment
The Piping and Mechanical Quality Control Inspector offers on site knowledge in quality control and assurance related to all piping activities performed.
Responsibilities include conducting routine inspections to ensure code, testing and material compliance of services and products and the standard of strike’s Quality Management System.
Piping In service Inspection Code is an inspection code developed and published by the American Petroleum Institute (API). The inspection code covers in service inspection, rating repair and alteration of metallic and fiberglass reinforced plastic (FRP) piping systems and their respective pressure
relieving devices.
Oil and gas static equipment comprise valves, boilers, furnaces, heat exchangers and others. Oil and gas rotating equipment comprise turbines, pumps, compressors, and others. The equipment has a detailed design, installation, testing and maintenance.
Rotating Equipment is a common classification of mechanical components used to add kinetic energy to any process in order to make a material move. The equipment may include pumps, turbines, gearboxes, compressors, engines etc.The equipment has a detailed design, installation, testing and maintenance.
Weld quality assurance is the use of technological methods and actions to test or assure the quality of welds and secondarily to confirm the presence, location, and coverage of welds. Welding Inspector ensures the quality of the weld through inspection at various stages.
A Welding Procedure Specification (WPS) is the formal written document describing welding procedures, which provides direction to the welder or welding operators for making sound and quality production welds as per the code requirements. The purpose of the document is to guide welders to the accepted procedures so that repeatable and trusted welding techniques are used.
A WPS is developed for each material alloy and for each welding type used. Specific codes and/or engineering societies are often the driving force behind the development of a company’s WPS. A WPS is supported by a Procedure Qualification Record (PQR or WPQR). A PQR is a record of a test weld performed and tested (more rigorously) to ensure that the procedure will produce a good weld. Individual welders are certified with a qualification test
documented in a Welder Qualification Test Record (WQTR) that shows they have the understanding and demonstrated ability to work within the specified WPS.
MAGNETIC PARTICLE TESTING
Magnetic Particle Inspection (MPI) is a Non-Destructive Testing (NDT) process for detecting surface and shallow sub surface discontinuities in ferromagnetic materials and their alloys. The process puts a magnetic field into the part to find out the imperfection.
A coating inspector checks industrial equipment to ensure protective coatings were correctly applied and minimize corrosion risk. They go through rigorous training to learn how to identify problems in coating applications and to suggest which types of coatings will protect the materials from corroding. Manufacturing plants, roadway projects such as bridges and other major industries that utilize paint need coating inspectors for quality assurance.
Fabrication Technology Course is a specialized moulded program in Pipe and Structural Fabrication to meet the high demands of skilled personnel in Piping and Structural fabrication, especially in Oil and Gas &Petroleum Industries. It is a demanding job and plenty of opportunities are there in Oil and Gas field in many parts of the world. The chief areas of employment are in Oil Refineries, Onshore and Offshore, Cross-country piping, petrochemical plants, ship building yards, atomic power plants, civil sectors etc.
Check P & ID’s, Slope, dead leg before welding & give clearance to manufacturing.
Coordinate with electrical vendor for completion of wiring After completion of manufacturing activity check system
mechanically, everything is as per drawings.
Conducting Pre-FAT testing, Mechanical Spray ball coverage test, Hydro test Vessel, Jacket, piping etc.
Ensure installation of all instruments on system as per final drawings Perform calibration for load cell, level sensor, etc. (in coordination with respective vendor) Guide & monitor mechanical team for installation of Control Panels, Junction box (solenoid gang panel) etc.
After attending points recheck, verify & ensure everything is completed.
During dispatch check all components are installed, recheck P & ID’s
Coordinate with clients for site visit for SAT at client’s facility. Also, coordinate with automation, electrical, mechanical person for site visit.
Inform mechanical team for missing items like shortage of nut bolt, O ring not installed, baffles not fitted properly etc.
Monitor & ensure activity completion as per drawings.
Execution of FAT, P & ID’s, 3D, GA, isometric drawing, all Calibrations in FAT, Execute Spray ball coverage, Vessel Hydro test, Jacket hydro test,
piping hydro test in presence of client during FAT.
Assist all concerned departments for smooth execution of FAT and during dispatch as well.
After FAT completion, attend MOM & Internal points. Conduct SAT activity at site, all drawing verification P & ID’s, GA,
3D & other drawing check Conduct calibration for all type of Instruments at site (PH, Level, Load cell, Conductivity, MS/HSM etc.)
Demonstrate all Automation Cycles to clients with automation vendor, check and ensure working as per client’s requirement (FS)
Good in Process understanding
Behavioural Skills:
Achievement Orientation: Striving to achieve personal standards of excellence, consistent with the organisation’s objectives.
Accountability: Displaying a clear sense of ownership to ensure organisation goals are met.
Initiative: Identifying and dealing with issues proactively and persistently; seizing opportunities that arise.
Flexibility: Adapting to change and different ways of doing things quickly and positively.
Continuous Learning: Identifying developmental needs and changing circumstances to enhance personal and organizational performance.
Self Confidence: Displaying a belief in own capability to deal with challenges and accomplish a task.
Collaborative Communication: Communicating openly with others to foster collaboration and effective relationships.
Developing Others: Showing an interest in the growth of others and supporting team members in their capability development
Customer Focus: Identifying and responding to current and future client needs, with the aim to provide service excellence.
Organisational Commitment: Having the ability and willingness to align own behaviour with the organisation’s goals and giving the organisational mission priority.
Good reporting skills
Functional Skills:Awareness for good engineering practices Awareness for good documentation practices Hand on experience inn handling various utilities and instrumentation.
Awareness towards HSE policy; Safety at site
Good in reading drawings
Aware of ASME BPE codes / its requirements