PROCESS DESIGN ENGINEERING

Preparation of Key Process Documents
• Preparation of Process Design Basis (PDB)
• Development of Process Flow Diagram (PFD) & Utility Flow Diagram (UFD)
• Development of Piping and Instrumentation
Diagram (PID)
Types & Selection, Construction Features, Codes &
Standards of Rotary Equipments /Manual Valves/-
Control Valves
Calculations procedures for Line Sizing, Pump
Hydraulics, Control Valve Hydraulics, PSV Sizing
Process Equipment Types & Selection, Construction
Features, Internals, Designing & Sizing Calculations
Process Data Sheets Preparation of,
• Rotary Equipment (Pumps, Compressors,
Fans, Blowers etc)
• Static Equipment (Storage Tanks, Heat
Exchangers, Vessels, Columns etc.)
• Sizing of utility packages (Cooling Tower,
Boilers, Heating Medium, Compressed Air,
Nitrogen, Water Treatment etc.) in relation to
utility consumption summary.

• Package Equipment (Cooling Tower, Boilers,
Heating Medium, Compressed Air, Nitrogen,
Water Treatment etc.)
Working Principles, Selection/Types of Field Instru-
ments & Process Data Sheets of Instruments
Preparation of Process Summaries of
• Fluid List
• Line List/Tie-in-point List
• Equipment List with Short Specification
• Catalyst & Chemicals Summary
• Utility Consumption Summary
• Flare Load Summary
• Effluent Summary
Material Selection/HAZOP/Hazardous Area Classi-
fication
Plot Plan/Equipment Layout/Escape Route/Fire
Fighting Equipment Location
Designing of Chemical Injection System (Skid)
Thumb Rules for Process Engineers
PREPERATION OF OPERATING MANUAL
Distillation Columns